Custom Mail Tubes & Protective Packaging

Many businesses across the country mail documents and other items on a regular basis. To ensure that these items reach their destination without damage, mailing tubes or other protective packaging is the best option. At Western Container Corporation, we manufacture high quality custom mailing tubes and protective packaging at an affordable price.

Custom Mail Tubes

Our fully customizable products give you the ability to choose the dimensions, plate design, color, etc. With a mailing tube from Western Container, your packages will be easy to identify, and they won't bend or break during shipping thanks to our durable materials.

Western Container Advantage

As a trusted innovator in the paper tube and core industry, at Western Container Corporation we have the dedication, cutting-edge technology and reliable services to set us apart from other paper tube manufacturers and paper core manufacturers. Our extensive portfolio of successful projects has made us a trusted provider of mailing tubes and protective packaging for a diverse set of customers. No other firm is able to provide the same combination of precision and consistency as we do on a day to day basis.

Tubes & Protective Packaging Capabilities

We are able to provide mailing tubes, protective packaging, and custom paper tubes designed to your specifications.

Fabrication Options

Our various fabrication options include: plastic end caps closures, or metal end stops; molded wood, wood, or crimped end tubes.

Available Colors

Outside tube colors include timber tough (Matte Finish), vista supreme (Glossy Finish), machine glazed Kraft, or standard Kraft material.

Available Dimensions

Tube internal diameter may be from .312" to 24" with end caps ranging from 1" to 12". Tube length may be from .192" to 636", with wall thickness between .036" and .750". Depending on dimensions, tolerances may be as precise as .010", and may be cut via blade, drum, or saw. Extensive testing and inspection ensure that our tubes meet your exact specifications.

Mail Tubes & Packaging Additional Services

Additional services include recycling, core drying, custom color printing, seamed ends and custom printing are available upon request.

We gladly accept small or large orders, and welcome the opportunity to serve you. Thanks to our focused customer service department and dedicated manufacturing staff, in coordination with our high capacity manufacturing facility, we are able to maintain average lead times of 2 to 5 days on most products.

To learn more about our custom mailing tubes and protective packaging capability please contact Western Container today for your custom quote. We offer quick turnaround times and unparalleled customer service. We look forward to serving you and showing you why Western Container is always the superior choice for all of your paper tube and paper core manufacturing needs.

Configurable Tube Construction

Each tube is produced to the selected diameter, length, and wall thickness. Internal diameters range from 0.312" to 24", with lengths from 0.192" to 636". Wall structures from 0.036" to 0.750" allow the tube to be matched to rigidity needs, carrier handling conditions, and product fragility. Cutting options include blade, drum, and saw processes, with tolerances as tight as ±0.010" when re cut. These controls support consistent fit with caps, inserts, and automated packaging equipment.

Exterior Materials and Color Options

Exterior finishes include matte, glossy, machine glazed, and standard Kraft materials. Color selections range from natural Kraft to multi color printed wraps. In line printing supports one color applications, while four color process printing is available for branded packaging or identification systems.

Closure and End Stop Configurations

End closures may be plastic plugs, metal stops, molded wood plugs, or crimped ends. Selection depends on retention strength, reusability, and compatibility with automated packaging lines. Diameters from 1" to 12" accommodate a wide range of tube sizes and product types.

Manufacturing Workflow and Quality Controls

Production is based on spiral wound construction with inspection at multiple stages, including first piece, mid run, and final checks. Compression and flat crush testing verify structural performance. Documentation such as Certificates of Analysis and Certificates of Conformance is available when required. Lead times typically range from two to five days depending on configuration and volume.

FAQ

How Are Mailing Tube Dimensions Selected?

Diameter, wall thickness, and length are chosen based on the size of the item being shipped, the required clearance for protective wrapping, and the handling conditions of the carrier. These variables influence rigidity and overall performance.

Which End Closure Styles Are Available for Custom Tubes?

Options include plastic plugs, metal end stops, molded wood plugs, and crimped ends. Each style offers different levels of retention strength, reusability, and compatibility with automated packaging equipment.

Can Tubes Be Printed or Color Matched for Branding?

Yes. Exterior surfaces can be produced in matte, glossy, or Kraft finishes, with one color in line printing or up to four color process printing. Color availability depends on order quantity and material selection.

What Tolerances Can Be Achieved on Custom Tube Lengths and Diameters?

Typical tolerances are ±0.125" for in line saw cuts, with tighter tolerances down to ±0.010" available through re cutting. These tolerances support consistent fit with caps, inserts, and automated systems.

Convenience for Our Customers

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Custom Mail Tubes & Protective Packaging Capabilities

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