Custom Film Cores
CustomTape & Label Cores
CustomLarge ID Paper Cores
CustomSmall ID Paper Cores
Custom Film Cores
Custom Film Cores
Paper Cores are typically cylinders or strong cardboard tubes that are used in adhesive, fabric, electrical, and paper product industries. The desired application plays a part in how the paper core is made. For example, paper cores that are made from thin paper or cardboard are great for an application like paper towel rolls, but would fail as a core for heavy fabrics.
Difference Between Paper Cores and Paper Tubes
Paper cores and paper tubes are often confused; however the difference between the two is how they offer support. Paper tubes provide support from their exterior, Paper cores on the other hand must be able to withstand a great deal of pressure so their support comes from the interior of the core. The thickness of the paper core is determined by the type of material that is being wrapped around it. Because of this it is important to work with knowledgeable manufactures and designers when searching for a paper core for your application.
Western Containers Capabilities
Here at Western Container, our engineers are capable of designing custom paper core solutions for a wide range of applications. As one of the Midwest's trusted suppliers of tape & label cores and a leading paper core manufacturer, we have the experience you can rely on when you need a dependable solution. We carry a wide variety of paper cores from tape & label cores to film cores; each product is designed in a way to meet our customers' exact specifications.
Western Container has been in the business since 1942, and during this time we have added some of the best machinery and personnel in the industry to our team. We operate under the philosophy that if we employ the best personal and allow them access to the best equipment available, success will follow. Over the years we have worked with some of the world's finest designers and manufacturers of paper cores to make sure that the products we supply our customers with are some of the best in the industry.
Offering a wide range of product capabilities is something that we pride ourselves on, this is why we offer a variety of paper cores. With a solution for virtually every application, It's easy to see why we are a go-to supplier for a number of companies. We are able to provide large ID paper cores with a range of 12" to 24" internal diameter and small ID paper cores as small as .312".
You are encouraged to log in to our on-line shopping cart in order to see the stock items that we currently have in inventory, within this feature you are able to receive instant freight quotes. If you cannot find a product that fits your needs, feel free to e-mail us a quote request to see if we can provide you with a custom solution.
You, the customer, are the focus of our business. We strive to meet the individual needs of each of our customers through outstanding products and high quality customer service. We are looking forward to providing you with some of the best paper cores in the industry.
High Strength Film Cores for Converting, Coating, and Winding
Western Container manufactures custom film cores engineered for demanding winding, slitting, laminating, and converting applications. These cores are built to maintain dimensional stability under tension, resist deformation during high speed processing, and deliver consistent performance across long production runs. Each core is designed to support films, foils, tapes, labels, and specialty substrates that require uniform surface quality and predictable mechanical behavior.
Engineered Construction for Performance and Load Requirements
Film cores differ from general purpose paper tubes because they must support internal pressure generated during winding. Wall construction, ply configuration, and adhesive selection are tailored to match the tensile forces, roll weights, and equipment conditions of each application. Western Container engineers evaluate crush strength, straightness, surface finish, and ID precision to ensure that every core performs reliably on modern converting lines. This approach supports applications where roll integrity, tension control, and downstream handling are key to maintaining product quality.
Material Options and Dimensional Capabilities
Our film cores are produced using Kraft liners, specialty papers, and engineered adhesives selected for stiffness, bond strength, and surface uniformity. Diameters typically range from 3.025" to 8.025", with wall thicknesses configured to meet specific crush ratings and equipment requirements. Lengths can be produced from short-run converting cores to extended lengths for wide web processing. Exterior surfaces can be finished with glazed Kraft, printed wraps, or custom branding to support identification and handling needs.
Precision Tolerances and Quality Assurance
Dimensional accuracy is maintained through controlled mandrel sizing, calibrated winding tension, and continuous inspection. ID tolerances as tight as ±0.010" and OD tolerances as tight as ±0.025" are achievable depending on material configuration. Each production run is monitored for bond integrity, straightness, surface quality, and mechanical performance to ensure consistent results across high volume orders.
Custom Engineering and Application Support
Western Container provides engineering support to configure film cores for specific substrates, roll weights, and processing conditions. Whether the application involves stretch film, protective films, adhesive tapes, release liners, or specialty laminates, our team collaborates with customers to define the correct wall structure, material selection, and performance characteristics. This ensures that each core aligns with equipment demands and end use requirements.
FAQs
What Makes Film Cores Different from Standard Paper Tubes?
Film cores are designed to support internal pressure during winding, requiring stronger wall construction and tighter dimensional control.
What Diameters and Wall Thicknesses Are Available?
Diameters typically range from 3.025" to 8.025", with wall thicknesses configured to meet specific crush ratings and equipment requirements.
Can Film Cores Be Customized for Specific Substrates?
Yes, cores can be engineered for films, foils, tapes, labels, and specialty materials based on tension, roll weight, and processing conditions.
Do You Offer Printed or Branded Exterior Finishes?
Yes, we provide glazed Kraft, printed wraps, and custom exterior finishes for identification, branding, or handling requirements.
Custom Paper Cores
We understand that every business has a distinct set of needs, which is why we work so hard to provide you with custom paper cores. By offering fully customizable products at affordable prices, Western Container empowers your business to put its best foot forward and represent itself with quality paper core solutions.
We are one of the country's leading paper core manufacturers, so you can trust us to create something that matches your exact specifications! Contact us today to learn more.